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A review of disassembly systems for circular product design

  • Giovanni Formentini
  • , Joao PJ Prioli
  • , Junwon Ko
  • , Buddhika Hapuwatte
  • , Vincenzo Ferrero
  • , Fazleena Badurdeen
  • , Jeremy L. Rickli
  • , Devarajan Ramanujan

Research output: Contribution to journalReview articlepeer-review

20 Scopus citations

Abstract

Circular Economy (CE) is described as a means for maintaining products and materials in circulation while regenerating nature. This shift requires considering aspects at the product design phase that were not previously prioritized. One such aspect, disassembly, is a key enabler for CE. Design for Disassembly methodologies have been deployed for several years to enhance disassembly performance. However, when CE is of interest, it is essential to consider how disassembly affects the entire product life cycle system. In this regard, this paper proposes a literature review of relevant DfD methods from a system engineering perspective to evaluate their effects on Circular Economy. In this regard, we provide a framework called Disassembly Systems Engineering (DSE) to encapsulate and describe the complexity of product disassembly activities. The review is analysed with the support of System Engineering theory, where the DSE is used to classify disassembly into five system levels, highlighting how critical disassembly information and parameters affect each level. As a final result, we identified five main parameters that affect product disassembly performance within the overall DSE. The article offers a novel understanding of the complexity of disassembly systems in the context of enhanced product circularity performance.

Original languageEnglish
Article number145459
JournalJournal of Cleaner Production
Volume506
DOIs
StatePublished - May 15 2025

Bibliographical note

Publisher Copyright:
© 2025 The Authors

Funding

This research conducted in this article is partly supported by European Union's Horizon 2020 research and innovation program under grant agreement No. 958448, project CircThread (Building the Digital Thread for Circular Economy Product, Resource & Service Management). The findings and opinions stated in this paper reflect the opinion of the authors and not the opinion of the European Commission. This work represents an official contribution of the National Institute of Standards and Technology (NIST) and hence is not subject to copyright in the United States. Identification of commercial systems are for demonstration purposes only and does not imply recommendation or endorsement by NIST. This research conducted in this article is partly supported by European Union’s Horizon 2020 research and innovation program under grant agreement No. 958448, project CircThread (Building the Digital Thread for Circular Economy Product, Resource & Service Management). The findings and opinions stated in this paper reflect the opinion of the authors and not the opinion of the European Commission.

FundersFunder number
Horizon 2020
European Commission
National Institute of Standards and Technology
Horizon 2020 Framework Programme958448
Horizon 2020 Framework Programme

    UN SDGs

    This output contributes to the following UN Sustainable Development Goals (SDGs)

    1. SDG 7 - Affordable and Clean Energy
      SDG 7 Affordable and Clean Energy
    2. SDG 8 - Decent Work and Economic Growth
      SDG 8 Decent Work and Economic Growth
    3. SDG 12 - Responsible Consumption and Production
      SDG 12 Responsible Consumption and Production

    ASJC Scopus subject areas

    • Renewable Energy, Sustainability and the Environment
    • General Environmental Science
    • Strategy and Management
    • Industrial and Manufacturing Engineering

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