AI-enabled dynamic finish machining optimization for sustained surface integrity

Julius Schoop, Hasan A. Poonawala, David Adeniji, Benton Clark

Research output: Contribution to journalArticlepeer-review

9 Scopus citations

Abstract

While machining processes are typically leveraged to establish geometric features, many functional characteristics of advanced materials are directly determined by their machining-induced quality, i.e. surface integrity. Current modeling approaches struggle to predict surface integrity, and typically neglect the effects of progressive tool-wear, resulting in inefficient ‘static’ process parameters. We present a novel integrated approach based on model-informed artificial intelligence (AI), which quickly and efficiently optimizes ‘dynamic’ process parameters. By maximizing the useful life of a cutting tool over which required quality parameters can be maintained, our paradigm will enable significantly more efficient processing of next-generation materials and components.

Original languageEnglish
Pages (from-to)42-46
Number of pages5
JournalManufacturing Letters
Volume29
DOIs
StatePublished - Aug 2021

Bibliographical note

Publisher Copyright:
© 2021 Society of Manufacturing Engineers (SME)

Funding

This material is based upon work supported by the U.S. Department of Energy’s Office of Energy Efficiency and Renewable Energy (EERE) under the Advanced Manufacturing Office’s (AMO) DE-FOA-0001980, Award Number DE-EE0009121/0000, project title “AI-Enabled Discovery and Physics Based Optimization of Energy Efficient Processing Strategies for Advanced Turbine Alloys”.

FundersFunder number
U.S. Department of Energy EPSCoR
DOE Advanced Manufacturing Office and Advanced Materials & Manufacturing Technologies OfficeDE-EE0009121/0000, DE-FOA-0001980
Office of Energy Efficiency and Renewable Energy

    Keywords

    • Machining
    • Process modeling
    • Reinforcement learning
    • Smart manufacturing
    • Surface integrity

    ASJC Scopus subject areas

    • Mechanics of Materials
    • Industrial and Manufacturing Engineering

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