Evaluation of process performance for sustainable hard machining

Giovanna Rotella; Domenico Umbrello; Oscar W. Dillon; I. S. Jawahir

Evaluation of process performance for sustainable hard machining

Giovanna Rotella, Domenico Umbrello, Oscar W. Dillon, I. S. Jawahir

Research output: Contribution to conference › Paper › peer-review

1 Scopus citations

Abstract

This paper aims to evaluate the sustainability performance of machining operation of through-hardening steel, AISI 52100, taking into account the impact of the material removal process in its various aspects. Experiments were performed for dry and cryogenic cutting conditions using chamfered cubic boron nitride (CBN) tool inserts at varying cutting conditions (cutting speed and feed rate). Cutting forces, mechanical powers, tool wear, white layer thickness, surface roughness and residual stresses were investigated in order to evaluate the effects of extreme in-process cooling on the machined surface. The results indicate that cryogenic cooling has the potential to be used for surface integrity enhancement for improved product life and more sustainable functional performance.

Original language	English
State	Published - 2011
Event	6th International Conference on Leading Edge Manufacturing in 21st Century, LEM 2011 - Omiya Sonic City, Saitama, Japan Duration: Nov 8 2011 → Nov 10 2011

Conference

Conference	6th International Conference on Leading Edge Manufacturing in 21st Century, LEM 2011
Country/Territory	Japan
City	Omiya Sonic City, Saitama
Period	11/8/11 → 11/10/11

Keywords

Cryogenic cooling
Hard turning
Sustainable production

ASJC Scopus subject areas

Industrial and Manufacturing Engineering

Cite this

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title = "Evaluation of process performance for sustainable hard machining",

abstract = "This paper aims to evaluate the sustainability performance of machining operation of through-hardening steel, AISI 52100, taking into account the impact of the material removal process in its various aspects. Experiments were performed for dry and cryogenic cutting conditions using chamfered cubic boron nitride (CBN) tool inserts at varying cutting conditions (cutting speed and feed rate). Cutting forces, mechanical powers, tool wear, white layer thickness, surface roughness and residual stresses were investigated in order to evaluate the effects of extreme in-process cooling on the machined surface. The results indicate that cryogenic cooling has the potential to be used for surface integrity enhancement for improved product life and more sustainable functional performance.",

keywords = "Cryogenic cooling, Hard turning, Sustainable production",

author = "Giovanna Rotella and Domenico Umbrello and Dillon, {Oscar W.} and Jawahir, {I. S.}",

year = "2011",

language = "English",

note = "6th International Conference on Leading Edge Manufacturing in 21st Century, LEM 2011 ; Conference date: 08-11-2011 Through 10-11-2011",

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TY - CONF

T1 - Evaluation of process performance for sustainable hard machining

AU - Rotella, Giovanna

AU - Umbrello, Domenico

AU - Dillon, Oscar W.

AU - Jawahir, I. S.

PY - 2011

Y1 - 2011

N2 - This paper aims to evaluate the sustainability performance of machining operation of through-hardening steel, AISI 52100, taking into account the impact of the material removal process in its various aspects. Experiments were performed for dry and cryogenic cutting conditions using chamfered cubic boron nitride (CBN) tool inserts at varying cutting conditions (cutting speed and feed rate). Cutting forces, mechanical powers, tool wear, white layer thickness, surface roughness and residual stresses were investigated in order to evaluate the effects of extreme in-process cooling on the machined surface. The results indicate that cryogenic cooling has the potential to be used for surface integrity enhancement for improved product life and more sustainable functional performance.

AB - This paper aims to evaluate the sustainability performance of machining operation of through-hardening steel, AISI 52100, taking into account the impact of the material removal process in its various aspects. Experiments were performed for dry and cryogenic cutting conditions using chamfered cubic boron nitride (CBN) tool inserts at varying cutting conditions (cutting speed and feed rate). Cutting forces, mechanical powers, tool wear, white layer thickness, surface roughness and residual stresses were investigated in order to evaluate the effects of extreme in-process cooling on the machined surface. The results indicate that cryogenic cooling has the potential to be used for surface integrity enhancement for improved product life and more sustainable functional performance.

KW - Cryogenic cooling

KW - Hard turning

KW - Sustainable production

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M3 - Paper

AN - SCOPUS:84883424125

T2 - 6th International Conference on Leading Edge Manufacturing in 21st Century, LEM 2011

Y2 - 8 November 2011 through 10 November 2011

ER -

Evaluation of process performance for sustainable hard machining

Abstract

Conference

Keywords

ASJC Scopus subject areas

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