Evaluation of volumetric mass transfer coefficient in a stirred tank bioreactor using response surface methodology

Sohail Rasool Lone, Vimal Kumar, Jeffrey R. Seay, Derek L. Englert, Hyun Tae Hwang

Research output: Contribution to journalArticlepeer-review

4 Scopus citations

Abstract

Stirred tank reactors are most commonly used both in the laboratory and industry. Particularly for bioreactors, the volumetric mass transfer coefficient (k L a) of oxygen is used as one of the important parameters for determining efficiencies of reactors and for successful scale-up. A number of correlation methods have been previously developed to predict the k L a in stirred tank bioreactors. In the present work, we propose a new correlation for k L a based on a mathematical and statistical approach using Response Surface Methodology (RSM) based on Box-Behnken design of experiments. This correlation includes the effect of various parameters such as impeller agitation rate (50–800 rpm), air flow rate (0.5–3.5 L/min), and temperature (10−40°C) for different impeller configurations (single and dual Rushton, pitched blade, and mixed turbines). It was observed that the k L a increases with increasing the parameters for all the impeller configurations studied. Among the operating parameters, the most significant variable impacting k L a was found to be agitation rate, followed by air flow rate, and temperature. The models developed using RSM successfully interpreted the experimental k L a and were further validated under other operating conditions. It was also found that, compared with conventional power-law models, the RSM approach enables a more efficient correlation procedure and formulates simplified models with comparably high accuracy, suggesting that the RSM is promising for evaluation of oxygen mass transfer in stirred tank bioreactors.

Original languageEnglish
Pages (from-to)387-401
Number of pages15
JournalEnvironmental Progress and Sustainable Energy
Volume38
Issue number2
DOIs
StatePublished - Mar 1 2019

Bibliographical note

Publisher Copyright:
© 2018 American Institute of Chemical Engineers

Keywords

  • Box-Behnken design
  • gas–liquid system
  • mass transfer coefficient
  • response surface methodology
  • stirred tank bioreactor

ASJC Scopus subject areas

  • Water Science and Technology
  • General Chemical Engineering
  • Waste Management and Disposal
  • General Environmental Science
  • Environmental Engineering
  • Renewable Energy, Sustainability and the Environment
  • Environmental Chemistry

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