An improved machine–human cooperative control system was developed to obtain sufficient data pairs for modeling welder’s adjustment on weld pool dynamics by data-driven approaches. Spectral analysis shows that weld widths are apparently changed due to low-frequency variations of the welder’s hand movement, which can be filtered by a low-pass filter to remove the high-frequency components. The effect of welding torch orientation on weld pool dynamics was numerically studied to understand the mechanism of human welder’s adjustment and to provide the useful data for control system optimization. A gay multiple linear regression model (GMLRM) was employed to analyze the contribution and interactive compensation of each adjusted parameter on the weld widths as the welding current randomly changes in a given range. A nonlinear adaptive kernel radial basis function neural network (AK-RBFNN) was also proposed to improve the model accuracy. Results indicate that the redundant, coupled, and integrated hand adjustments are adopted to maintain the desired weld pool status, and the human welder’s adjustment reflect nonlinear, complex characteristics. Results also show that the proposed AK-RBFNN model can appraise the weld widths with a good accuracy.
|Title of host publication||Transactions on Intelligent Welding Manufacturing|
|Number of pages||24|
|State||Published - 2019|
|Name||Transactions on Intelligent Welding Manufacturing|
Bibliographical noteFunding Information:
Acknowledgements This work is funded by the Scientific research project of university of GanSu Province (2018A-018) and Hongliu Outstanding Young Talents Support Project of Lanzhou University of Technology. The authors would like to thank the assistance from Xinxin WANG and Lei XIAO on the numerical model establishment.
© 2019, Springer Nature Singapore Pte Ltd.
- Multiple linear regression
- Numerical simulation
- Weld pool dynamics
ASJC Scopus subject areas
- Control and Systems Engineering
- Industrial and Manufacturing Engineering
- Computer Vision and Pattern Recognition
- Mechanical Engineering
- Mechanics of Materials
- Metals and Alloys