Near-dry machining for environmentally benign manufacturing - A comparison of machining performance with flood cooling and dry machining

P. C. Wanigarathne; K. C. Ee; I. S. Jawahir

Near-dry machining for environmentally benign manufacturing - A comparison of machining performance with flood cooling and dry machining

P. C. Wanigarathne
, K. C. Ee
, I. S. Jawahir

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

9 Scopus citations

Abstract

This paper presents results of an experimental investigation of machining with MQL applications and provides a comparison of machining performance with flood cooling and dry machining. This study involves turning of AISI 4140 alloy steel under a wide range of cutting conditions. The results show that improved surface quality, chip-form/chip breakability and reduced forces are achieved by using MQL compared to the traditional flood cooling method. Experiments with progressive tool-wear reveal that the oil-based MQL method generates lower surface roughness and cutting forces over time in comparison with flood cooling method. Metallographical study of 2D chips shows a significant variation of tool-chip interfacial friction.

Original language	English
Title of host publication	Design and Manufacture for Sustainable Development 2003
Editors	B. Hon
Pages	39-48
Number of pages	10
State	Published - 2003
Event	Design and Manufacture for Sustainable Development 2003 - Cambridge, United Kingdom Duration: Sep 3 2003 → Sep 4 2003

Conference

Conference	Design and Manufacture for Sustainable Development 2003
Country/Territory	United Kingdom
City	Cambridge
Period	9/3/03 → 9/4/03

ASJC Scopus subject areas

General Engineering

Cite this

@inproceedings{5d4206ab1d61455aae1879c631a300de,

title = "Near-dry machining for environmentally benign manufacturing - A comparison of machining performance with flood cooling and dry machining",

abstract = "This paper presents results of an experimental investigation of machining with MQL applications and provides a comparison of machining performance with flood cooling and dry machining. This study involves turning of AISI 4140 alloy steel under a wide range of cutting conditions. The results show that improved surface quality, chip-form/chip breakability and reduced forces are achieved by using MQL compared to the traditional flood cooling method. Experiments with progressive tool-wear reveal that the oil-based MQL method generates lower surface roughness and cutting forces over time in comparison with flood cooling method. Metallographical study of 2D chips shows a significant variation of tool-chip interfacial friction.",

author = "Wanigarathne, \{P. C.\} and Ee, \{K. C.\} and Jawahir, \{I. S.\}",

year = "2003",

language = "English",

isbn = "1860584276",

pages = "39--48",

editor = "B. Hon",

booktitle = "Design and Manufacture for Sustainable Development 2003",

note = "Design and Manufacture for Sustainable Development 2003 ; Conference date: 03-09-2003 Through 04-09-2003",

}

Near-dry machining for environmentally benign manufacturing - A comparison of machining performance with flood cooling and dry machining. / Wanigarathne, P. C.; Ee, K. C.; Jawahir, I. S.
Design and Manufacture for Sustainable Development 2003. ed. / B. Hon. 2003. p. 39-48.

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Near-dry machining for environmentally benign manufacturing - A comparison of machining performance with flood cooling and dry machining

AU - Wanigarathne, P. C.

AU - Ee, K. C.

AU - Jawahir, I. S.

PY - 2003

Y1 - 2003

N2 - This paper presents results of an experimental investigation of machining with MQL applications and provides a comparison of machining performance with flood cooling and dry machining. This study involves turning of AISI 4140 alloy steel under a wide range of cutting conditions. The results show that improved surface quality, chip-form/chip breakability and reduced forces are achieved by using MQL compared to the traditional flood cooling method. Experiments with progressive tool-wear reveal that the oil-based MQL method generates lower surface roughness and cutting forces over time in comparison with flood cooling method. Metallographical study of 2D chips shows a significant variation of tool-chip interfacial friction.

AB - This paper presents results of an experimental investigation of machining with MQL applications and provides a comparison of machining performance with flood cooling and dry machining. This study involves turning of AISI 4140 alloy steel under a wide range of cutting conditions. The results show that improved surface quality, chip-form/chip breakability and reduced forces are achieved by using MQL compared to the traditional flood cooling method. Experiments with progressive tool-wear reveal that the oil-based MQL method generates lower surface roughness and cutting forces over time in comparison with flood cooling method. Metallographical study of 2D chips shows a significant variation of tool-chip interfacial friction.

UR - https://www.scopus.com/pages/publications/4644310255

UR - https://www.scopus.com/pages/publications/4644310255#tab=citedBy

M3 - Conference contribution

AN - SCOPUS:4644310255

SN - 1860584276

SP - 39

EP - 48

BT - Design and Manufacture for Sustainable Development 2003

A2 - Hon, B.

T2 - Design and Manufacture for Sustainable Development 2003

Y2 - 3 September 2003 through 4 September 2003

ER -

Near-dry machining for environmentally benign manufacturing - A comparison of machining performance with flood cooling and dry machining

Abstract

Conference

ASJC Scopus subject areas

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