Numerical modeling of cutting forces and temperature distribution in high speed cryogenic and flood-cooled milling of Ti-6Al-4V

J. Caudill; J. Schoop; I. S. Jawahir

doi:10.1016/j.procir.2019.04.055

Numerical modeling of cutting forces and temperature distribution in high speed cryogenic and flood-cooled milling of Ti-6Al-4V

J. Caudill, J. Schoop, I. S. Jawahir

Research output: Contribution to journal › Conference article › peer-review

16 Scopus citations

Abstract

Achieving high material removal rates in machining of Ti-6Al-4V alloy is challenging due this material's poor machinability. Thermally- activated tool-wear mechanisms limit tool-life and machining productivity. 3D Finite Element models were developed in DEFORM^TM for cryogenic and flood-cooled milling in order to predict the cutting forces and thermal fields generated during machining. The same model was used to determine cutting speeds necessary for high material removal rates at temperatures below the ideal maximum for carbide tools. These simulations revealed that liquid nitrogen application in cryogenic machining reduced cutting temperature by 40%, allowing for longer tool-life and increased machining productivity.

Original language	English
Pages (from-to)	83-88
Number of pages	6
Journal	Procedia CIRP
Volume	82
DOIs	https://doi.org/10.1016/j.procir.2019.04.055
State	Published - 2019
Event	17th CIRP Conference on Modelling of Machining Operations, CIRP CMMO - Sheffield, United Kingdom Duration: Jun 13 2019 → Jun 14 2019

Keywords

Cryogenic
Finite Element
High Speed Machining
Ti-6Al-4V

ASJC Scopus subject areas

Control and Systems Engineering
Industrial and Manufacturing Engineering

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10.1016/j.procir.2019.04.055

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title = "Numerical modeling of cutting forces and temperature distribution in high speed cryogenic and flood-cooled milling of Ti-6Al-4V",

abstract = "Achieving high material removal rates in machining of Ti-6Al-4V alloy is challenging due this material's poor machinability. Thermally- activated tool-wear mechanisms limit tool-life and machining productivity. 3D Finite Element models were developed in DEFORMTM for cryogenic and flood-cooled milling in order to predict the cutting forces and thermal fields generated during machining. The same model was used to determine cutting speeds necessary for high material removal rates at temperatures below the ideal maximum for carbide tools. These simulations revealed that liquid nitrogen application in cryogenic machining reduced cutting temperature by 40%, allowing for longer tool-life and increased machining productivity.",

keywords = "Cryogenic, Finite Element, High Speed Machining, Ti-6Al-4V",

author = "J. Caudill and J. Schoop and Jawahir, {I. S.}",

note = "Publisher Copyright: {\textcopyright} 2019 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the scientific committee of The 17th CIRP Conference on Modelling of Machining Operations Copyright: Copyright 2019 Elsevier B.V., All rights reserved.; 17th CIRP Conference on Modelling of Machining Operations, CIRP CMMO ; Conference date: 13-06-2019 Through 14-06-2019",

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doi = "10.1016/j.procir.2019.04.055",

language = "English",

volume = "82",

pages = "83--88",

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AU - Caudill, J.

AU - Schoop, J.

AU - Jawahir, I. S.

N1 - Publisher Copyright: © 2019 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the scientific committee of The 17th CIRP Conference on Modelling of Machining Operations Copyright: Copyright 2019 Elsevier B.V., All rights reserved.

PY - 2019

Y1 - 2019

N2 - Achieving high material removal rates in machining of Ti-6Al-4V alloy is challenging due this material's poor machinability. Thermally- activated tool-wear mechanisms limit tool-life and machining productivity. 3D Finite Element models were developed in DEFORMTM for cryogenic and flood-cooled milling in order to predict the cutting forces and thermal fields generated during machining. The same model was used to determine cutting speeds necessary for high material removal rates at temperatures below the ideal maximum for carbide tools. These simulations revealed that liquid nitrogen application in cryogenic machining reduced cutting temperature by 40%, allowing for longer tool-life and increased machining productivity.

AB - Achieving high material removal rates in machining of Ti-6Al-4V alloy is challenging due this material's poor machinability. Thermally- activated tool-wear mechanisms limit tool-life and machining productivity. 3D Finite Element models were developed in DEFORMTM for cryogenic and flood-cooled milling in order to predict the cutting forces and thermal fields generated during machining. The same model was used to determine cutting speeds necessary for high material removal rates at temperatures below the ideal maximum for carbide tools. These simulations revealed that liquid nitrogen application in cryogenic machining reduced cutting temperature by 40%, allowing for longer tool-life and increased machining productivity.

KW - Cryogenic

KW - Finite Element

KW - High Speed Machining

KW - Ti-6Al-4V

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M3 - Conference article

AN - SCOPUS:85070438862

VL - 82

SP - 83

EP - 88

JO - Procedia CIRP

JF - Procedia CIRP

T2 - 17th CIRP Conference on Modelling of Machining Operations, CIRP CMMO

Y2 - 13 June 2019 through 14 June 2019

ER -

Numerical modeling of cutting forces and temperature distribution in high speed cryogenic and flood-cooled milling of Ti-6Al-4V

Abstract

Keywords

ASJC Scopus subject areas

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