Two-Level Multi-Objective Design Optimization Including Torque Ripple Minimization for Stator Excited Synchronous and Flux Switching Machines

Ali Mohammadi, Oluwaseun A. Badewa, Yaser Chulaee, Dan M. Ionel

Research output: Contribution to journalArticlepeer-review

Abstract

Electric machine performance can be enhanced through torque ripple mitigation, which reduces mechanical vibrations and improves system stability and operation. This paper proposes a novel two-level optimization method for synchronous flux-switching and hybrid excitation machines, featuring an innovative multi-point spline shaping approach for torque ripple minimization. The study employs experimentally validated models based on a prototype with a similar topology. The optimization process is implemented on two distinct designs: a 20-pole inner rotor PM-excited stator machine and a 28-pole outer rotor DC-excited stator machine. Analysis results demonstrate that the proposed innovative method significantly reduces torque ripple in both configurations. Force calculations and structural stress analysis confirm the machines’ manufacturability and their capability to operate at rated speeds, validating the effectiveness of the multi-point spline pole shaping method.

Original languageEnglish
Pages (from-to)80857-80870
Number of pages14
JournalIEEE Access
Volume13
DOIs
StatePublished - 2025

Bibliographical note

Publisher Copyright:
© 2013 IEEE.

Funding

This article is based upon research sponsored by QM Power Inc. The support of ANSYS Inc., and University of Kentucky, the L. Stanley Pigman Chair in Power endowment is also gratefully acknowledged.

FundersFunder number
QM Power Inc.
ANSYS
University of Kentucky

    Keywords

    • Synchronous machine
    • flux reversal
    • flux switching
    • hybrid excitation
    • minimal torque ripple
    • optimization
    • reluctance rotor
    • rotor teeth profile
    • spline shaping

    ASJC Scopus subject areas

    • General Computer Science
    • General Materials Science
    • General Engineering

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