Weld penetration control in gas tungsten arc welding (GTAW) process

Yukang Liu, Yuming Zhang

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

6 Scopus citations

Abstract

In this paper a predictive control system is developed to control the weld penetration in GTAW process. An innovative 3D vision based sensing system is used to measure the weld pool characteristic parameters in real-time. Weld penetration specified by the back-side bead width as output feedback is calculated by a neuro-fuzzy model using weld pool characteristic parameters as its inputs. Dynamic linear model that correlates the penetration status to the welding inputs (current and speed) is constructed and further improved by incorporating a nonlinear operating point. A linear model based predictive control algorithm is proposed and an analytical solution is derived. Welding experiments confirm that the developed control system is effective in achieving the desired weld penetration state under different initial conditions.

Original languageEnglish
Title of host publicationProceedings, IECON 2013 - 39th Annual Conference of the IEEE Industrial Electronics Society
Pages3842-3847
Number of pages6
DOIs
StatePublished - 2013
Event39th Annual Conference of the IEEE Industrial Electronics Society, IECON 2013 - Vienna, Austria
Duration: Nov 10 2013Nov 14 2013

Publication series

NameIECON Proceedings (Industrial Electronics Conference)

Conference

Conference39th Annual Conference of the IEEE Industrial Electronics Society, IECON 2013
Country/TerritoryAustria
CityVienna
Period11/10/1311/14/13

Keywords

  • 3D
  • GTAW
  • Penetration estimation
  • Predictive control
  • Weld pool geometry
  • neuro-fuzzy

ASJC Scopus subject areas

  • Control and Systems Engineering
  • Electrical and Electronic Engineering

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